Key Responsibilities
* Procedure Development & Qualification: Develop, write, and qualify Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) in compliance with ASME, API, or AWS codes.
* Production & Shop Support: Supervise on-floor welding activities, troubleshoot daily issues, and ensure compliance with approved procedures to maintain production schedules.
* Welder Training & Qualification: Qualify welders (WPQR) and maintain certification records; provide training to improve technique, safety, and efficiency.
* Failure Analysis & Corrective Actions: Conduct root cause analysis on weld failures (e.g., cracking, distortion) and implement corrective and preventive measures.
* Quality Control (QC) & Inspection: Knowledge of NDT (Non-Destructive Testing) methods (RT, UT, PT, MT) and PWHT (Post-Weld Heat Treatment). ASNT level -II NDT qualified highly preferred.
* Material Selection & Consumables: Determine appropriate welding methods and filler metals for various alloys, including low-alloy steels and stainless steels.
* Automation & Technology: Implement automated welding systems (e.g., orbital welding, robotics) to improve productivity.
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Required Skills and Qualifications
* Education: Bachelor’s degree in Welding Engineering, Metallurgy, or Mechanical Engineering.
* Experience: 4–6 years of experience in heavy fabrication, pressure vessels, oil & gas.
* Codes & Standards: Knowledge of ASME Section VIII & IX, AWS D1.1, or API standards.
* Certifications: Certified Welding Inspector (CWI) certifications are highly preferred.
* Technical Skills: Proficient in AutoCAD and MS Office (especially Excel) for data tracking.
* Soft Skills: Strong technical writing, communication, and leadership skills to mentor junior technicians and liaise with clients.