Job Description:
To safely operate, monitor, and maintain Manufacturing, Coating, and Wrapping processes in compliance with Mars Snacking standards, ensuring delivery of high-quality products while achieving Safety, Quality, Food Safety, Food Security, TRS, and productivity targets.
KEY RESPONSIBILITIES:
Safety Compliance
* Follow all site HSE procedures & Life Saving Standards. * Wear and maintain mandatory PPE as required for the work area. * Operate machinery only after completing required OJT and authorization. * Report unsafe acts, unsafe conditions, near misses, and incidents immediately. * Participate in HIRA, Behavior observations, and workplace inspections. * Operate Equipment only if trained, certified, and authorized. * Follow LOTO, machine guarding, and energy isolation requirements. * Maintain good housekeeping standards (5S) in the work area. * Use correct ergonomic practices during manual handling and repetitive tasks. * Participate in emergency drills and understand emergency evacuation procedures. * Stop work and escalate when unsafe conditions are observed.
Quality, GMP & Food Safety Compliance
* Operate Manufacturing, Coating, and Wrapping equipment strictly as per approved site SOPs and Mars Standard Work. * Ensure all assigned activity to maintain that products meet all quality, weight, coating, appearance, and packaging specifications. * Perform quality checks at defined frequencies. (SOP) and documentation * Adhere to policies GMP, personal hygiene, sanitation, allergen control, and contamination prevention requirements. * Escalate any quality or food safety deviations immediately to supervisors using the DMS escalation process. * Support audit readiness and compliance with Mars Quality Management Systems.
Food Security Compliance
* Must follow all site Food Security and Product Protection requirements & food defence requirement * Ensure authorized access to enter manufacturing and packaging areas. * Document records properly to maintain material traceability throughout the process. * Follow GMP practise to protect raw materials, WIP, and finished products from contamination and tampering. * Follow the site IT Policy ( Not to take mobile inside shop floor)
Operational Excellence & Efficiency
* Operate manufacturing, coating, and wrapping equipment at optimum efficiency.
* Monitor and improve TRS,, throughput, yield, and line performance.
* Minimize downtime, wastage, rework, scrap, and process losses.
* Support achievement of daily production plans and business targets.
* Participate in loss elimination and Focused Improvement activities.
* Escalate abnormalities promptly and support root cause analysis and corrective actions.
* Actively participate in MWS(Mars work system.
DMS & Shift Management
* Participate actively in CP0, CP1, meetings.
* Ensure effective shift handover using Module Boards and DMS standards.
* Update safety, quality, delivery, cost, and people metrics accurately.
* Follow escalation management and problem-solving processes.
* Communicate equipment conditions, quality concerns, and outstanding actions during handovers.
Autonomous Maintenance & Equipment Care
* Perform routine cleaning, inspection, lubrication, and operational checks. * Identify equipment deterioration and raise maintenance notifications. * Support Planned Maintenance and Autonomous Maintenance activities. * Maintain equipment basic conditions to improve reliability and performance. * Drive first-line troubleshooting and restoration of equipment standards.
Workplace Organization & 5S
* Maintain machines and work areas in a clean and organized condition.
* Adhere to 5S standards and visual management practices.
* Ensure proper storage of tools, materials, and documentation.
* Take ownership of assigned areas and continuously improve workplace conditions.
Key Performance Indicators (KPIs):
Safety
* Zero Recordable Injuries * DSTS Compliance * Hazard Reporting Participation * PPE Compliance * Quality & Food Safety * GMP Compliance * Zero Food Safety Incidents * Right First Time (RFT) * Quality Specification Compliance * Food Security Compliance
Efficiency
* TRS Achievement * Productivity * Production Plan Achievement(ATS) * Waste Reduction(NQC) * Downtime Reduction
People & Process
* Shift Handover Compliance * DMS Participation * SOP Adherence * 5S Compliance * Problem-Solving Participation
Critical Behaviors
* Safety First * Quality at Source * Ownership & Accountability * Continuous Improvement Mindset * Teamwork & Collaboration * Discipline in Standard Work * Effective Escalation & Problem Solving * Respect for Mars Principles
Role Expectation
Safely operate Manufacturing, Coating, and Wrapping processes to deliver high-quality products, achieve TRS and productivity targets, eliminate losses, maintain GMP and Food Safety standards, and ensure full compliance with Mars Safety, Quality, Food Safety, Food Security, and DMS requirements.